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Who are we? We are a fully integrated Forged Fittings manufacturers in India that has earned the reputation of one of the best manufacturers in the country by producing high-quality Forged Fittings for various industrial applications in the automotive, marine, construction and engineering industries. Our expertise extends from the design phase to production and installation of Forged Fittings made to our customers’ specifications, so we can help you with every stage of your project, from idea conception through delivery of the final product.
Different Types of Forged fittings
There are several different types of forged fittings that are used in industries such as: Oil & Gas, Power Generation, Fabrication, Energy Processing, Food & Beverage, Chemical Process & Waste Water Treatment. Some types include: Flanges (FL), Ball Valves (AV), Barrel Plugs (PL), Butterfly Valves (BV), Caps (CAP) Check Valves (CV) Unions & Couplings Nipples & Plugs. These are just a few types. There are many more for different applications. Each has its own unique properties which makes them ideal for certain situations. The forged fitting manufacturing process is very similar to other forging processes, but there are some differences. To create these products they use hydraulic presses to form them into shape by using high pressure and temperature to force steel into specific shapes. They then allow it to cool down slowly so it can retain its new shape without warping or changing form. If you have any questions about our forged fittings manufacturing process please feel free to contact us at any time!
Advantages & Disadvantages
Some advantages to working with a forged fittings manufacturer India is that forging process eliminates stress from materials which make them stronger. On the other hand, forging manufacturing requires energy which makes more carbon emissions and forgeries manufactured in China & India have more impact on environment due to coal burn by-products. Lastly, it is an old technique being used by metal manufacturers but when compared to modern machining techniques like CNC machining, results are not as accurate as one would want them to be. However, with constant research going into making Forging manufacturing environment friendly these days better quality parts are being fabricated in this way.
Why forged fittings are better?
One reason forged fittings are superior to other components is their durability. While cold-forging processes produce durable parts, that durability is increased when paired with hot forging. Without altering its size or structure, a forged fitting can withstand extreme pressures without bending or breaking. The use of iron for these fittings also means that any damage resulting from impact can be easily repaired due to its high strength-to-weight ratio. Due to their heat resistance and flexibility under pressure, forged fittings are better suited for use in high-temperature environments than most steel components.
How to choose forged fitting
A solid understanding on how to decide which forged fitting to buy is important because choosing a part that doesn’t meet your needs can waste your time, money, and energy. It’s also very frustrating to have an inferior product when you pay for high-quality goods. To make sure you don’t spend more than you need on manufacturing parts, learn how to buy forged fittings: A complete guide. If you have any questions at all, please feel free to contact us at any time! We will happily help you find parts that match your standards of quality.
Life Expectancy Of Forged Fittings
As per API 6A (American Petroleum Institute) standard, forged fittings manufactured from carbon steel and alloy steel are designed to withstand a minimum of 1000 psi working pressure. This would translate into having a life expectancy of approximately 50 years. However, with proper installation and maintenance, forged fittings can easily last 2-3 times longer than that making them an excellent choice for critical applications such as in oil refineries or nuclear power plants. In short, it is important to purchase only high quality forged fittings that have been manufactured by experienced suppliers who know what they’re doing. Such manufacturers will not only ensure good longevity but will also provide comprehensive support which includes timely repair / replacement services when required.
Advantages Of Carbon Steel Over Stainless Steel
Carbon steel is cheaper than stainless steel. It is widely used in plumbing systems as it resists corrosive materials like salt, chlorine, and chlorides well. This is why it is used in a lot of water supply systems. Since carbon steel doesn’t rust easily, it can be cut with relatively less force while still giving good results. Carbon steel also offers a good tensile strength, so it has been used for years to make bolts. And screws that need to hold a lot of weight without breaking.
Applications of Carbon Steel In Water And Sewage System
Carbon steel is used in water and sewage pipes. Carbon steel is used in water tanks because it resists rust, a process known as passivation. It provides a safe way to store water. Carbon steel pipes are also used for sewage systems because it resists corrosion better than any other metal. The oxidation resistance of carbon steel allows it to be used for elevated temperatures required by some industries such as oil refineries, petrochemical plants, pulp & paper production plants and chemical manufacturing plants.
